PAPCEL A.S.

Size press

Size press is made as two-roll press with hydraulic or pneumatic loading. Press rolls are settled horizontally and its movable roll (first roll in paper run direction) is arranged under the stationary roll. The rolls are dynamically balanced on demanded speed and can be covered with different coats (rubber, ceramics) depending on produced kind of paper and type of sizing agent.

Design

Size press is made as two-roll press with hydraulic or pneumatic loading. Press rolls are settled horizontally and its movable roll (first roll in paper run direction) is arranged under the stationary roll. The rolls are dynamically balanced on demanded speed and can be covered with different coats (rubber, ceramics) depending on produced kind of paper and type of sizing agent. The sizing agent proceeds through distribution pipes between the rolls and retained by outside dams. Volume of sizing slurry can be controlled through set of valves, which are regulated either manually or electric-pneumatically. Paper web proceeds through the bath to be sized. Sizing agent surplus is led through system of waste troughs and pipes back to the working station. Roll surface coming not in contact with paper web and front parts of the rolls are cleaned by set of side and front doctors.

Paper can be sized according to demand on both or one side only in the sizing press. Paper web run through the size press is modified by use of shifting unit of inlet guide roll. After sizing the paper is led through guide roll under pressing part onto spreader roll, which spreads the paper web across its width before inlet to the after-drying part (usually on a pair of drying cylinders with chrome-plated surface). System of threading ropes is part of the size press and its design enables save feeding of the paper web from previous to the following drying section of the paper machine.

Paper surface treatment

• surface sizing - to get an effective quality improvement of produced paper and reduce sizing agent consumption due to their better retention (compared to sizing in substance)

• surface treatment by special agents - to reach hydrophobic, greaseproof properties etc.

• surface dyeing - costs saving compared to dyeing in substance, reaching of speacial color effects and reducing of waste water pollution

• thin layer of special coats - thermoplastics, pigments, clays etc.

• we offer complete overhauling and rebuilding of size presses and their parts besides production of new ones

Main parts

• bearing structure consisting of particular stands fixed by bolts and locks together (1)

• stationary press roll with bearing (2)

• movable press roll with bearing (3)

• shifting equipment

• paper guide rolls (4)

• side and front doctors (5)

• spreader roll with drive (6)

• size agent inlet (7)

• size agent outlet (8)

• hydraulic circuit; control console; pneumatic circuit 

• safety covers and foot bridges (9)

Material

Bearing structure and the rolls are made of common carbon steel. Size agent inlet and outlet parts are of stainless steel.

Advantages

• high sizing efficiency

• high operational reliability

• small space demands

• design and work safety are in compliance with EU standards

Accessories

• rope threading

• size press drive (mechanic and electric part including control)

• system of sizing agent preparation

Scope of delivery

• complete machine according to description of main parts

• accessories according to customer´s inquiry